Naudota 'A1 Tetra Pak' aseptinė pripildymo mašina, 16 400 butelių/val.

Tetra Pak® A1-Tetra Classic Aseptic (TCA)

Used Tetra Pak A1 – Tetra Classic Aseptic (TCA) Filler, 16,400 pph – Overview
This used aseptic form-fill-seal carton filler is a Tetra Pak A1 – Tetra Classic Aseptic (TCA), designed for high-speed production of small-format beverages. It is engineered to form, fill, and seal tetrahedral cartons directly from roll-fed packaging material, offering dependable performance for UHT and long-life beverages. Currently in production, this second-hand industrial packaging system is an excellent choice for upgrading a used filling line with proven aseptic capability.

Technical Specifications & Performance Data

Manufacturer / Model: Tetra Pak A1 – Tetra Classic Aseptic (TCA)
Technology: Aseptic form-fill-seal carton filler (laminate, roll-fed); non-isobaric application
Year of manufacture: 2006
Operating speed: 16,400 packs per hour (pph)
Pack format: Tetra Classic Aseptic (tetrahedral cartons)
Filling volume range: 65–100 ml
Included accessories: 65 ml conversion kit
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Recorded operating hours: 42,053 (Line A)
Current status: In production; excellent operational condition
Typical products: UHT milk, flavoured dairy products, juices, nectar-based drinks, and other aseptically processed liquid foods suitable for carton packaging

Advanced Automation and Control Systems
Precise web handling and registration

- Roll-fed laminate forming with print mark registration for accurate cutting and sealing
- Consistent pack geometry for stable downstream handling and cartooning

PLC-based Operation & HMI

- Centralized PLC control with operator HMI for recipes, alarms, and line diagnostics
- Automated routines to support production start-up, format changeover, and cleaning sequences

Aseptic Process Features

- Sterilization of packaging material and controlled aseptic filling environment as per A1 TCA design
- Integration ready for CIP/SIP at the product interface; sterile air management and filtration in line with aseptic standards

Production Line Integration Capabilities
Upstream connectivity

- Compatible with UHT/ESL processing systems, balance tanks, product deaeration, and inline quality monitoring
- Product feed interfaces designed for hygienic connections and controlled flow

Downstream & End-of-Line

- Interfaces for carton conveyors, checkweighers, date coding/inkjet printing, cartoning, and palletizing
- Suitable for integration into an existing filling line or mixed-format beverage production layout

Controls & Data

- Standard I/O for line interlocks and efficiency monitoring; supports coordinated line start/stop
- Data points for OEE and quality reporting available via HMI/PLC (as per OEM configuration)

Machine Condition and Maintenance History

Currently in production with 42,053 recorded ...

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