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Sommer Maschinenbau GmbH S45

Mandrel Bending Machine S4501
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For the production of tube geometries with bending radii starting from 1.5xD
→ Maximum bending capacity (tube): 42.4 x 3.25 mm (steel, max. Re 240 N/mm²)
→ Maximum bending capacity (tube): 30 x 30 x 3 mm
→ Maximum bending capacity (tube): 42.4 x 2 mm (stainless steel, 0.2 260 N/mm²)
→ Total connected load: 3 kW
→ Tube feed-in length: approx. 1.5 m

Robust and durable steel construction. Maintenance-free servo drive for the bending, feed, and rotation axes. The touch display controller allows for easy and intuitive programming and operation of the machine. After the tube is inserted, it is fixed by the chuck in the carriage, ensuring precise tube positioning and highly accurate geometry production. Standard features also include pre-bending geometry control: if the bend is initiated at the wrong position, the system blocks the process, thereby preventing operator errors. Optional additional features increase convenience, output, and overall system efficiency.

Data exchange with the optional TBS-3D tube calculation software (PC version) is via USB stick or network. Existing tube geometries can be imported with the software.

Standard equipment:
→ Servo drive for bending axis, 1.5 kW
→ Adjustable rotation speed
→ Left bending direction
→ Bending angle resolution 0.1°
→ Max. bending radius 120 mm
→ Bending shaft diameter 50 mm
→ Servo drive for feed
→ Servo drive for rotation
→ Three-jaw chuck for tube fixation in the carriage
→ Pneumatic tool retraction
Hydraulics:
→ Hydraulic tube clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

PLC Control:
→ 10" colour touchscreen
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→ ETH 10/100, X2X Link, 2x USB
→ Foot switch operation
→ Data transfer via LAN or USB
→ Material database
Unique graphical programming: simple geometries can be calculated directly on the machine. After entering length and angle, the control calculates feed and bending angles automatically.

Power supply: 400V 16A

Dimensions: L:2.3m x W:1m x H:1.4m
Weight: approx. 1200 kg

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