Breitner BFC, MDL, SRT maisto pildymo linija (2013)

Breitner Abfülllinie

Overview
Complete filling line from the food sector by German manufacturer Breitner (2013). Previously used for filling liquid cheese products and sealing with press-on and screw caps. Spray pumps with dip tubes can also be processed. Additional features such as a laminar flow system and special focus on hygienic design achieve cleanroom classification.

Machines:
Pos. 1 Bottle Unscrambler Breitner BFC 8002 (2013), 6,000/h
Pos. 2 Filling Machine Breitner MDL 2086 (2013), 5,000/h
Pos. 3 Rotary Capping Machine Breitner SRT 5044 (2013), 5,000/h
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All conveyors: chain width: 82.5 mm, AISI 304

Unsealed containers: Plexiglas cover
Bottle and cap formats:
Our service: Send us your requirements and we will verify the feasibility for processing your bottle format.
Cap formats: screw caps, press-on caps, spray pumps with dip tubes

1. Bottle Unscrambler BREITNER BFC 8002
Operation: continuous from storage hopper
Hopper volume / drum Ø: 1.4 m³ / 1500 mm
Operating height: 900 mm, left → right
Material / housing: AISI 304 stainless steel + Plexiglas
Safety: door switch, overload protection
Power / air: 3 × 400 V, 4 kW / 400 Nl/min at 6 bar
Container size: round Ø ≤100 mm × 250 mm, larger on request
Feature: Ionized air cleaning station with dust extraction

2. Filling Machine BREITNER MDL 2086
Filling method: mass flow, 8 stations (expandable to 12)
Filling range: 100 – 2000 ml/g, up to 5,000 bottles/h
Operating height/direction: 900 mm, left → right
Product-contact parts: AISI 316, food-grade hoses, VITON seals
Tank / pressure: 100 L, 5 bar
Electrical / air: 3 × 400 V, 4 kW / 150 Nl/min at 6 bar
Container size: H 50–350 mm, Ø/width 50–80 mm, various shapes
CIP cleaning: automatic cleaning & draining, multi-stage program
Extras: laminar flow, remote maintenance, additional filling valves, swiveling tray, heating system

3. Rotary Capping Machine BREITNER SRT 5044
Operation: continuous rotary, 4 capping stations
Capacity: up to 5,000 containers/h
Container size: Ø ≤100 mm, H ≤300 mm
Operating height / direction: 900 mm, left → right
Drive / tools: servomotor, 0.3–3.5 Nm; BREITNER capping tools
Power / air: 3 × 400 V, 4 kW / 100 Nl/min at 6 bar
Control: B&R control, touchscreen, 200 format memory, password protection
Safety & inspection: door switch, overload, "no bottle – no cap", optical cap inspection, ejection system
Extras: servo vertical movement, torque monitoring, fan-assisted cap feeding, vibration sorter, cap feeder

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