80 t balų presas su specialiu presavimo rėmu sudėtingoms medžiagoms

Avermann Maschinenfabrik GmbH & Co. KG AVOS 1410-45/80

Technical Data Press:
Manufacturer: Avermann Maschinenfabrik GmbH & Co. KG, Germany
Model: AVOS 1410-45/80
Year of manufacture: 2009
Operating hours: 22,029 hours (as of December 2025)
Press force: 80 kN
Bljdpfx Adex A U Ncsmor
Specific pressing force: 103.9 N/cm²
Feed chute dimensions: 1,400 x 1,000 mm
Theoretical cycle time: 12 seconds
Theoretical throughput: 300 m³/hour
Bale dimensions: 1,100 x 750 mm (W x H), length is variable
Drive power: 45 kW
Total connected load: 75 kW
Tying: 4-fold vertical, fully automatic
Throughputs at a bulk density of:
30 kg/m³ approx. 6.0 t/hour
50 kg/m³ approx. 10.5 t/hour
100 kg/m³ approx. 17.5 t/hour
Bale weights at a bale length of approx. 1.2 m: up to 600 kg, depending on material
PLC controller: Siemens S7-300
Display panel: Pulsotronic
Installed machine dimensions: 8,610 x 2,400 x 3,835 mm (L x W x H)
Transport weight of press: 16 t

Special Equipment:
• Wear-resistant floor made of HARDOX steel
• Special press ram for compacting 'difficult' materials and loose bulk materials of small particle size
• Control cabinet air-conditioning
• Machine feet height increase by 200 mm

Comment:
The machine was serviced and partially overhauled in our workshop. The following work was performed and parts replaced:
• Disassembly of the press ram, breakdown into individual parts, overhauling the mechanics, replacement of the following plastic wear plates and rails:
o Plastic wear rails left/right below the press ram
o Plastic wear rails left/right above the press ram
o Main plastic wear plate (support plate) centrally under the press ram
• Steel guide rails left/right above in the frame renewed
• Replacement of the entire base plate, four-part, made from wear-resistant HARDOX steel
• Wire feed rails in the press floor newly welded and smoothed
• Replacement of counter knife, two-part, in the frame
• Adjustment of the knife gap to approx. 2.5 mm
• Disassembly of the tie and twisting unit, breakdown into individual parts, overhauling the mechanics, replacement of all groove ball bearings and axial ball bearings of the twisting shafts, wire cutters cleaned and re-adjusted, chains lubricated and tensioned
• Support roller in front of the twisting shafts replaced
• All hydraulic hoses renewed
• Oil and air filters renewed
• Main hydraulic cylinder checked for leaks
• The hydraulic oil is only one year old, was chemically analyzed, is still in good condition and therefore was not replaced; it can continue to be used
• General maintenance carried out

Finally, the press was subjected to a machine test in manual and automatic mode; see video for machine function test.

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