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RATTUNDE

CONTROL SYSTEM
.. SIEMENS

INPUT MATERIAL - TUBE
.. Outer diameter min.: 10 mm
.. Outer diameter max.: 90 mm
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.. Wall thickness min.: 0.8 mm
.. Wall thickness max.: 8 mm
.. Length min.: 150 mm
.. Length max.: 3000 mm

Integrated Tube Sawing Line – Standard Version

The integrated tube sawing line is a fully automatic system for precise processing of tubes and profiles.
System Components

BM Bundle Loading Magazine and Separation Unit
Saw Module
Safety Equipment (protective fencing, light curtains, etc.)

The bundle loading magazine is designed for tube lengths up to 9 m. The system allows for damage-free separation and positioning of the tubes.

Main Technical Data
Feature Value
Overall length approx. 13,000 mm
Width approx. 3,600 mm
Height approx. 2,350 mm
Floor load approx. 1,500 kg/m²
Temperature range 15 °C – 40 °C
Relative humidity max. 90 %

Connection Data
Electrical:
Control system: Siemens 840 D
Installed power: approx. 125 kW
Main fuse: 200 A
Power supply: 3 × 95 mm², 1 × 50 mm² PEN

Pneumatic:
Compressed air: approx. 3.5 m³/min, 6–10 bar (dry, filtered)

Tube Processing Parameters
Parameter Value
Max. bundle weight 5,000 kg
Outer diameter 10–90 mm
Wall thickness 0.8–8 mm
Material form Round and profile tubes
Raw material length 3,000–9,000 mm
Cut lengths 150–3,000 mm
Materials Steel, stainless steel, Docol 800 DpAg, 26MnB5, 34MnB5
Max. saw blade width 3 mm
ID/OD inspection Test mandrels with force measurement (1–100 N)
Repeat accuracy ± 0.1 mm

Performance Data
Processing speed depends on diameter, length and material
Maximum workpiece weight per section: 25 kg
Processing accuracy: ± 0.05 mm plus sawing tolerance / max. ± 0.10 mm total
Max. stacking weight: 45 kg
Positioning accuracy when stacking: 0.5 mm

Corrosion Protection
All machine components and safety devices are finished with high-quality primer.
Machine colour: RAL 5010 Forster Blue
Safety devices: RAL 1003 Signal Yellow
Sawing technology suitable for hard metal

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