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OTO MILLS Línea de tubos 80x3 QTC Cambio rápido

HIGH-PERFORMANCE, HIGH-QUALITY OTO 80.3 QTC TUBE PRODUCTION LINE
With complete quick-change tooling system
Manufactured by OTO MILLS

PRODUCTION RANGE
• Diameter range: 19 mm – 80 mm
• Thickness: 0.8 mm to 3.2 mm
• Max speed: 150 m/min
• Workflow direction: Left to Right

Scope of supply:

1. Entry line, manufactured by OTO MILLS, including:
• Double decoiler OTOAD256-PA
• Double strip opener
• Automatic end-to-end welder OTO GG254
• Vertical Floop accumulator

2. OTO 80.3 QTC tube production line manufactured by OTO MILLS featuring:
• Cast iron stands
• Adjustable lower shaft height
• Reinforced motor and 2-speed gearboxes
• Hydraulic nuts
• Double-length cooling tunnel
• Motorized Turkish head for rapid adjustment

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3. OTO QTC quick-change cassette system – 2nd offline set of cassettes including:
• 1 complete forming cassette
• 1 complete fin-pass cassette
• 1 complete sizing cassette
• Automatic quick-connect cardan couplings

4. 150 m/min flying cut-off saw: OTO TCCG160 high-speed cold saw including:
• Carriage drive with 70kW motor
• Saw head movement with hydraulic control
• Blade rotation by AC drive

5. Fully automatic MAIR SQ.HEX.90.D.5.SL packaging system with emulsion drainage and bundle weighing:
• Capability for hexagonal and square/rectangular bundles
• 5 modules for tube production from 4-10 m (12 m for thicknesses >1.8 mm)
• Includes emulsion drainage and bundle weighing unit
• 3 chains for storing finished bundles
• Test tube area, with cut-off saw for samples

6. SIGNODE M400 automatic strapping machine

7. METALLIZATION 250 zinc spray system
• 1 metallization booth
• 1 METALLIZATION 250 zinc spray energizer
• 1 ARCSRPAY 528E zinc spray gun

8. Fume extraction system
• Fume exhaust ducts and covers at required locations
• Smoke filter

9. Complete set of rollers (*See details)

NEW PARTS SUPPLIED IN 2023/2024:

10. Thermatool CFI 350-VF solid-state welder, including:
• Automatch
• Selectable frequency 250-400 kHz
• Thermaview control panel

11. PARKER Hyprechill Maxi chiller

12. Blissenbach hydraulic internal bead remover, with full tooling for ID 30-50mm

13. OPTRONIC CNC control unit for flying saw drive (Switzerland)

14. New emulsion plant including:
• Pump and heat exchanger
• Filters
• Electrical monitoring and controls

15. New motor and switch cabinet for accumulator

16. New motor and control for sizing section

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