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Jutec Biegesysteme GmbH & Co. KG Biegesystem 7000/9000

THE COST-EFFICIENT MANDREL BENDING MACHINE FOR TIGHT BENDING RADII

This bending system provides solutions for complex geometries with standard radii of 2xD for tube diameters from 15 - 100 mm. Depending on material quality and wall thickness ratio, radii as small as 1.5xD can also be reliably achieved in series production. With a tool height of 120 mm, ample options for special profiles are available as well.

The highly precise and powerful electric drive of the bending axis, along with the robust and rigid construction of the mandrel carrier and bending arm, all contribute to the desired bending results. The plug-in bending tools allow for quick changeover to other tube sizes. The clamping pressure for the tube can be optimally adjusted. The PLC control (easily expandable via USB stick) with data storage and the latest X2X interface can store virtually unlimited numbers of programs for bending angles, length dimensions, and rotational angles for up to 50 bending sequences per tube length.

A freely programmable database for up to 200 materials is available to monitor springback values. The control offers two operating modes: In 'Simple Bending', the lengths and angles of the bends are automatically displayed in relation to each other. In 'Controlled Bending', the data is preset and during the bending process a continuous actual/target comparison is performed.

Also available with pneumatic rotary stop or with gear-assisted length and rotational positioning.

POTENTIAL APPLICATIONS:

• Plant construction, e.g. chemicals
• Hydraulic piping
• Metal construction
• Prototype construction
• Pipeline construction

TECHNICAL DATA:

Bending capacity 7000: Ø 20 to 70 x 5 mm
Kodpfonh R Suex Ab Nedp
Bending capacity 9000: Ø 20 to 90 x 5 mm
(depending on material)
• Min/max bending radius: 40 mm / 250 mm
• Min. bending radii: 1.5 x Ø (standard 2 x Ø)
• Multifunctional machine control for bending angle setting (0.1°)
• Mandrel carrier lengths: 3000/4500/6000 mm
• Max. 180º bend angle achievable
• Weight: 1,600–3,200 kg (depending on configuration)
• Ergonomic operation via safety foot switch

OPTIONAL ACCESSORIES:

• Automatic mandrel lubrication (minimal quantity)
• Pneumatic or hydraulic quick-release chucks
• Larger bending radius up to 300 mm
• Length and angle positioning via automatic braking system or manual stops with foot switch
• Semi-automatic length and angle positioning via servo motors
• Automatic tool retraction
• Tube calculation software
• 10-inch touchscreen with integrated tube calculation
• Data transfer via cable (LAN), wireless (WLAN), or USB

OUR SERVICE:

• Test production welcome at our in-house demo room
• Consultation and information onsite at your facility
• Consultation and processing for leasing/financing purchases via JUTEC
• Trade-in of your current machine
• Service contracts, on-site maintenance

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