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Epson G10-854SR

Epson G10-854SR Robot Assembly Station with Dispensing Unit

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Front Assembly Area. (KK = heat sink, SW = firewall bracket)

St.3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and circuit boards is transferred into the dispensing area via the conveyor belt.
- The WT is stopped at the lift-and-position unit (HuPo), lifted off the belt, and fixed in place.
- The x-y-z handling system positions the dispensing head at the designated spot and initiates the dispensing process.
- After successful dispensing, the system moves to the park position and the WT is set back onto the belt.
- The WT is then conveyed to the KK+SW assembly area (provided there is no WT in the placement position).

Gbedpsibx S Nofx Acuju
St.3.2: Assembly Area KK+SW
- A WT from the dispensing area enters the KK+SW assembly area via the conveyor belt.
- It is stopped at the lift-and-position unit (HuPo), lifted and fixed from the belt, and the chassis side walls of the semi-assembled unit are aligned.
- KK-tray and SW-tray positioning happens simultaneously.
- A stack of KK trays (12) and a stack of SW trays (12) are manually placed on their respective feed conveyors outside the safety enclosure.
- The safety shutters are opened and the loaded tray stacks move into the pick position of the respective tray handler.
- The safety shutters are closed again.
- The respective grippers pick up the appropriate tray.
- Tray separation and upward transport is carried out via the Z-axis (above the actual removal height).
- For centering and tray stabilization, a centering support is positioned under the tray by x-handling.
- Using the stacker Z-axis, the tray is set onto the centering support.
- The trays are now ready for component removal.
- The multi-gripper on the SCARA robot picks up the KK from the tray and places it in an intermediate position for alignment (to compensate for inaccuracies during pickup, thus always providing the same gripping position for assembly).
- The KK is scanned, picked up again, and if the scanner passes, installed on the WT.
- If not okay (NOK), the KK is placed in a NOK box.
- The multi-gripper on the SCARA robot then picks up the SW from the tray and places it in the alignment position.
- The SW is picked up again and installed on the WT.
- The next step is the front assembly area.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal Reach: 850 mm
Vertical Reach: Axis 3: 420 mm
Orientation Range: J4: +/- 360°
Repeatability Horizontal: +/- 0.025 mm
Repeatability Vertical: J3: +/- 0.01 mm
Repeatability Orientation: J4: +/- 0.005°
Max. Operating Range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. Operating Speed: J1,J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible Inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
User Cabling (Electrical): 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-Axis Outer Diameter: 25 mm
Press-in Force: 250 N
Weight: 48 kg
Control: EPSON RC180
Mounting Type: Ceiling
IP Protection Class: IP20
Power and Signal Cable: 3 m

Additional assembly modules in various sizes – both new and used – are available in our shop!
International shipping costs on request.

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