Lazerinio pjovimo sistema

DNE - member of Bystronic group D-Soar Plus 2040 - 12000 Watt

Laser power: 12,000 watts
Working area (laser operation): 4,000 x 2,000 x 270 mm
Positioning speed X/Y/Z: 200 m/min
Simultaneous speed: 280 m/min
Max. workpiece weight: 3,000 kg
Max. mild steel thickness: 30 mm
Max. stainless steel thickness: 30 mm
Max. aluminium thickness: 25 mm
Max. copper thickness: 10 mm
Max. brass thickness: 20 mm
Length: 12,500 mm
Width: 3,650 mm
Height: 2,620 mm
Machine weight: 18,000 kg

Standard Equipment
Main Components
1. Fiber laser source: D-Soar (_CE&UL) Raycus
2. Cutting head: Bystronic DNE (copyrighted)
3. Cutting software: Bus control Hypcut FSCUT 8000C
4. Rack and pinion (X & Y axis): M3 by Herion
5. Exchange table: Parallel shuttle table (two levels)
6. Ball screw: TBI (Taiwan)
7. Guide rail: Won (South Korea)
8. Reduction gear: Neugart (Germany)
9. Servo drive & motor: Inovance or Schneider
10. Machine bed: Welded machine frame
11. PC: I7 CPU, 8GB RAM, 120GB SSD, 10kW
12. Monitor: Capacitive touchscreen (21.5", XC-2209CMDR)
13. Proportional valve: Felton low pressure, 10kW
14. PLC hardware: Schneider
15. Solenoid valve: High pressure: CEME, Low pressure: Airtac
16. Gantry: Aerospace aluminum cutting bridge, formed by steel die casting
17. Chiller: S&A custom
18. Electrical control cabinet: Independent control cabinet (Bystronic DNE copyright)

Electrical Connection (Machine incl. Laser Source and Chiller)
The voltage supplied by the energy provider must meet EN 50160 and IEC 60364-1 requirements; stable voltage is essential for consistent performance. The power supply must provide constant voltage across the entire tolerance range of the grid and must not experience fluctuations such as those caused by spot welding systems. If such a stable supply cannot be ensured at the installation site, the system must be equipped with a transformer and/or a voltage stabilizer.

Machine power supply, incl. laser module:
Phases: 3 phases & PE
Power system: TN
Main frequency: 50/60 Hz
Supply voltage: 3 x 380 V
Max. permissible voltage fluctuation 50 Hz: ±10%
Max. permissible voltage fluctuation 60 Hz: +6%/-13%
Fuse: 150 A (time delay)
Machine: 9 kW
Hydraulic shuttle table: 15 kW
Fume extraction: 7.5 kW
Resonator: 36 kW
Chiller: 15 kW
Total power consumption, plant*: 80.5 kW
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Power factor cos(φ): 0.83
Average power demand: 30.75 kW
*Values based on full laser power and ambient temperature of 20°C; average material mix considered.

Compressed Air (machine, laser source, chiller, extraction)
Compressed air quality must comply with ISO 8573-1:2001. To minimize the risk of contamination from the compressor, an oil-free screw compressor with integrated air treatment (air dryer) is required.
Minimum supply pressure at inlet: 20 bar
Maximum consumption: 1.05 m³/min
Max. compressed air temp. at maintenance unit inlet: 43°C.

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