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AVS-100

CONTROL SYSTEM
.. SIEMENS S7

RAW MATERIAL TUBE
.. Maximum outer diameter: 140 mm
.. Maximum length: 8,000 mm

MACHINE SPECIFICATIONS FOR ROTARY SWAGING & HAMMERING
.. Force: 1,000 kN
.. Max. strokes: 560 rpm

AHM 100 Tube End Forging Hammer with "S" Sliding Feed Unit – Maximum Performance for Professional Tube Machining

The AHM 100 Tube End Forger is the ideal solution for industrial operations requiring precision cold-pointing and reduction of tubes. With robust construction, high forming force, and fully-automatable operation, it enables economical production of draw and fold hooks as well as precise cold-forming of round and square tubes. The result: stable hooks, optimal material flow at drawing start, and efficient drainage of pickling and bonder fluids.

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Processable Materials & Specifications

The AHM 100 is designed for high loads and demanding materials:

Tube diameter: 20–140 mm
Wall thickness: 1–6.5 mm
Tube length: 3,000–8,000 mm
Material: Steel tubes up to 800 N/mm² tensile strength
Straightness: 2.5 D over the entire tube length
Working height: approx. 1,050 mm

This makes the machine ideal for a wide range of production environments – from steel fabrication and tube profiling to wire drawing plants.

Technical Highlights of the AHM 100 Tube End Forger

-Maximum forming force: 1,000 kN – high performance even with thick-walled tubes
-Stroke rate: 560 min⁻¹ for efficient and rapid processing
-45 kW main drive at 1,450 min⁻¹
-Total input power: approx. 60 kW
-Four synchronously acting forming tools for maximum deformation
-Quick-change tool holder → drastically reduced setup times
-Sinusoidal swaging motion via eccentric drive → optimal forming quality and minimal tool wear
-Automatic circulating lubrication → virtually maintenance-free
-Optional: electronic overload protection with force indication

Productivity at a New Level – with the “S” Sliding Feed Unit

For maximum insertion force and for greased or bondered tubes, the "S" sliding feed system is recommended, precisely tailored to the AHM 100.

Continuously adjustable feed speed: 0–100 mm/s
Slide stroke: max. 600 mm
Continuously variable clamping head speed: 0–50 min⁻¹
Insertion force: 2.5 kN
Hydraulic unit power: 11 kW

The clamping jaws – either plastic or steel – are suitable for all working areas with no need for changeover. Rotation, clamping force, and feed are independently adjustable, ensuring total process control.

Scope of Delivery:
Singulation unit
AVS-100
Existing documentation

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