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WEBER CEEVER KUKA

WEBEN / CEEVER Washing Tunnel with Robot, Conveyor, and Inspection System
Manufacturer: WEBEN / CEEVER

Application: Automated parts handling downstream from upstream press (press not included), washing, drying, and quality control

Description:
This system is an automated solution for extracting and transferring parts from an upstream press. Robots take over the parts and guide them via a conveyor and transport system through an industrial washing tunnel (wet cleaning), followed by a control/measurement system for quality inspection. The entire process chain is designed for continuous operation, integrating robotic handling, washing process, conveyor technology, and automatic quality assessment (OK/NOK).

Technical Data – Washing Tunnel
Year of manufacture: 2021
Cleaning process: spray-spray method (water-based), air blow-off, hot air drying
Max. workpiece dimensions: Length 1400 mm
Max. workpiece dimensions: Depth 2000 mm
Max. workpiece dimensions: Height 10 mm
Max. workpiece weight: 12 kg
System dimensions: Width 3000 mm
System dimensions: Depth 35,500 mm
System dimensions: Height 3400 mm
Weight (empty): 20,000 kg
Weight (operational): 27,000 kg
Media-exposed materials: Stainless Steel AISI 304
Wash tank volume: 4000 liters
Wash tank heating: electric, 80 kW
Rinse tank volume: 2500 liters
Rinse tank heating: electric, 40 kW
Wash pump: 2000 l/min, 6 bar, 30 kW
Rinse pump: 900 l/min, 6 bar, 15 kW
Washing filtration: 4 bag filters, 100 µm
Drying: electric, 48 kW
Electrical connection: 380–400 V / 50 Hz / 3 Ph + N
Total connected load washing tunnel: 385 kW
Pneumatics for automation: 6–8 bar, connection 1/4″
Compressed air blow-off: 6–8 bar, 4 connections, consumption approx. 30,000 Nm³/h, connection 1 1/4″

Technical Data – Robot, Conveyor, and Inspection System
Control: Siemens PLC S7-1500 1517F
Operator panel: Siemens TP1900 Comfort
Robot: KUKA KR50 R2500 IONTEC with KRC4 (multiple robots in the line)
Conveyor technology: multiple conveyor lines/transport zones
Max. conveyor speed: up to 24 m/min
Inspection system: Laser measurement system with automatic OK/NOK evaluation and sorting
Bedpfey Ein Uex Af Aedb

Location: EU

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