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STUDER-Combitec CT960F

Internal diameter 99999 mm
Grinding depth 99999 mm
Swing diameter 99999 mm
Control: FANUC 320iA

3 x internal grinding spindles:
2x HV-X 100-90000/3
Housing diameter: 100 h5 mm
Max. spindle speed: 90000 rpm
Nom./max. power: 2.5 / 3.0 kW
Spindle nose: D10/18
Spindle cooling: Water
1x HS80c 120000/1.1
Housing diameter: 80 h5 mm
Max. spindle speed: 120000 rpm
Nom./max. power: 0.8 / 1.1 kW
Spindle nose: D06/12
Spindle cooling: Water

1 x external grinding spindle:
MMO-100 HSK-C50/4
Diameter: 100 h5 mm
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Max. speed: 3770 rpm
Nom./max. power: PS1/PS6 - 6.0/7.0 kW
Clamping system: HSK-50/M12
Grinding wheels: diameter 125-200 x 2-20 mm

1 x dressing spindle
MHF-72 D40/16
Housing diameter: 72 h6 mm
Max. speed range: 16000 rpm
Power S1/S6: 400 / 500 W
Spindle nose: 40 mm / 8xM5 on PCD 56 mm
Spindle nose: 40 mm / 4xM5 on PCD 32 mm

Dressing unit for automatic dressing with hydraulically pivoting arm.
Precision positioning and locking via conical, ground and hardened pin.
Swivel movement: hydraulic
Swivel speed: adjustable

1 x measuring probe (longitudinal positioning)
Etamic C25

X-axis Travel: 400 mm
Resolution: 0.0001 mm
Feed rate: 0-10,000 mm/min
Measurement: absolute glass scale

Z-axis Travel: 400 mm
Resolution: 0.0001 mm
Feed rate: 0-10,000 mm/min
Measurement: absolute glass scale

B-axis Travel: +60° to -91°
Resolution (angle encoder): 0.0005°
Resolution (drive): 0.0001°
Feed rate: 25°/sec
Measurement: absolute angle encoder

Turret Number of positions: 4
Tool change time: 5 sec
Possible spindle diameter: 0 - 100 mm

Workpiece spindle Max. spindle speed: 1,000 rpm
Headstock Max. power: 1.8 kW
960-41 Spindle nose: A2.4/MK5

Equipment for cut detection

Cut detection and process optimization
for optimizing the grinding and dressing process and minimizing air grinding time.
Signal via structure-borne sound sensor mounted on the workpiece headstock, consisting of:
- 1x AE evaluation system with display AE4100
- 1x cable
- 1x software and installation effort inc. material

Sensor and receiver for dressing spindle
- 1x ring sensor
- 1x ring receiver

Sensor and receiver for spindle nose A2.4/MK5

Electrical cabinet with CNC control FANUC 320i A
and control console with 15" color LCD TFT 1024 x 768, 55-key panel with LEDs
PC keyboard QWERTY Intel Pentium III 866 MHz Windows XP Professional
Combitec HMI for FANUC 320i A
Standard programming language according to DIN/ISO, workshop-oriented grinding cycles (WOP)
Mobile handwheel with selector switch 0.001, 0.01, 0.1 mm and axis selector switch
Feed correction via detented potentiometer 0-100 %, spindle speed correction via detented potentiometer 50-125 %
RJ-45 Ethernet with TCP/IP

Software and accessories for radius and cone grinding with PC simulation and CNC contour grinding

Fully automatic grinding of a radius G71 and/or a cone G72 from a specified angle to a defined angle with t...

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