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Sommer Maschinenbau GmbH S60

Mandrel Bending Machine S6006
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For the production of precise pipe geometries with bending radii up to 1.5XD
→ Maximum bending capacity pipe 60.3 x 4 mm (400 N/mm²)
→ Maximum bending capacity pipe 60.3 x 2.6 mm (stainless steel)
→ Total connected load 5 kW
→ Pipe feeding length 6 m

Robust and durable steel construction with a rigid, force-locked design – no torsion-prone structure due to, for example, separated construction of bending head and mandrel carrier. Maintenance-free electromechanical drive for the bending axis. The control unit's touch display enables easy and intuitive programming and operation of the system. After loading the pipe, it is secured by the clamping chuck in the carriage, ensuring exact positioning of the pipe and thus the creation of dimensionally accurate geometries. Standard features also include a pipe geometry check before the bending process: If the bending process is started from the wrong position, the machine will not allow operation, thus preventing operator error. Optional add-ons provide more convenience, increase output, and thereby improve system efficiency.

Data exchange from the optional pipe calculation program TBS-3D (PC version) is possible via USB stick or via FTP access from a computer to the machine controller. USB or LAN connectors (RJ45) are provided as standard. Existing pipe geometries can be quickly and easily converted via STEP format, for example.

Standard equipment:
→ Electromechanical drive for the bending axis 2.2 kW
→ Rotation speed 2.9 rpm (=17°/sec.)
→ Bending direction left
→ Bending angle resolution 0.1°
→ Max. bending radius 200 mm
→ Bending shaft diameter 50 mm
→ Electronic length measurement ±0.1 mm
→ Electronic torsion measurement ±0.1°
→ Manual stop system (overrun stops in length)
→ Manual indexing system (15° in torsion)
→ Three-jaw chuck for securing the pipe in the carriage
→ External control panel

PLC Control:
→ 10.1" touchscreen
→ ETH 10/100, X2X Link, USB
→ Foot pedal operation
→ Data transmission via network (W)LAN or USB
→ Material database
Unique graphical programming: Simple geometries can be computed directly at the machine. After entering length and angle, the control automatically calculates the feed values and bending angles.

Hydraulics:
→ Hydraulic power 3 kW
→ Hydraulic pipe clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

Options (can be ordered as additional equipment):
→ Variable bending speed via frequency converter or servo motors
→ Automatic tool retraction (manual or controlled)
→ Pneumatic clamping chuck
→ Automatic mandrel lubrication
→ Pneumatic stop system (length + torsion)
→ Mobile version (on rollers)
→ Radius expansion

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Sample image shows a similar machine

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