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SHW PowerSpeed 5HSC

BASE MACHINE PowerSpeed 5 WITH FORK HEAD – TECHNICAL KEY DATA

Travel distances:
X-axis: 8,000 mm
Y-axis: 2,600 mm
Z-axis: 1,300 mm

Machine bed (X-axis):
Flat bed design with 1,000 mm guideway width. Two electric motors drive via a centrally mounted rack. Hardened compact roller guides ensure high precision.

Machine column (Y-axis):
Welded steel construction with 900 mm guideway width. Two liquid-cooled feed motors and two measuring systems ensure dynamics and accuracy. Protected by telescopic steel covers.

Spindle carriage and headstock:
Manufactured from GGG 60 cast iron, guided via compact roller guides. Optimum power transmission thanks to long guides and close arrangement of Y- and Z-axes.

Dual spindle drive:
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Two vertical ball screws with separate drives and measuring systems for high dynamics and long-term accuracy.

Drive system:
Digital individual drives with AC motors. Feed and rapid traverse range: 2–30,000 mm/min. Acceleration: 3.5 m/s².

Measuring system:
Direct, contactless linear measuring systems for high production accuracy.

Automatic 2-axis fork head with motor spindle:
A-axis: 764 Nm (100% duty cycle), ±105°, clamping torque 2,160 Nm, accuracy ±5″
C-axis: 810 Nm (100% duty cycle), ±200°, clamping torque 3,024 Nm, accuracy ±3″

Motor spindle: HSK-A 63, up to 18,000 rpm, 89 Nm (100% duty cycle), internal/external coolant supply up to 70/20 bar, liquid-cooled

Electrical equipment:
400/230 V, 50 Hz, 80 kVA connected load. Control cabinet (IP54) with control and switching devices. Cable length machine–cabinet: 5 m.

Control cabinet cooling:
Dual-chamber system with automatic internal air cooling and dehumidification.

Lubrication:
Central lubrication for guides, permanent grease lubrication for main spindle, oil mist lubrication in milling head.

Energy supply:
Compressed air 4–6 bar, connection G ¼, with pressure regulator and condensate separator.

Control system:
Siemens 840D sl with swiveling operating panel. Wireless handwheel with LCD display, potentiometers and buttons for axes, feed, and spindle.

Remote maintenance:
Fault diagnosis via alarm manager, notification by e-mail/SMS (SIM card and network required).

TightBlock base frame (X = 8,000 mm):
Heavy composite construction for vibration damping. Foundation recommendation: ≥100 mm thickness per 1,000 mm X-travel, statically verified.

Coolant system:
500 l tank, filtration unit

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