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RANGE + HEINE

Length 5,000 mm
Width 100 mm
Height 2,800 mm
Year of manufacture: 2011
Range+Heine Coating System
for coating individual wooden window parts and frames
Available for sale on behalf of a customer

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Technical manufacturer’s description:

Part dimensions: Length: 5,000 mm
Iodpfx Afjy Ty E Hsnsid
Height: 2,800 mm
Width: max. 100 mm
Coating system:
Planned use of material from the respective paint manufacturer with a
low solvent content (VOC value), water-based and non-combustible.
Capacity: min. 40 carriers/shift, i.e. approx. 60 window units/shift
(without forced drying)
Process (1 cycle is run through twice):
- Flooding
- Drying
- Control/apply joint sealant
- Spraying
- Drying
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Position 1 Conveyor Technology
1 Power + Free overhead conveyor
Layout according to drawing 11-138-010a
Main components:
3 drives with geared motors for the main chains with
frequency-controlled speed (see layout).
Various running rails, horizontal bends, chain
tensioning stations, pneumatically/electrically controlled stop stations
50 carriers, 5,000 mm long (maximum weight 250 kg)
Automatic tilting of the carriers in the drip-off area after the
flooding unit
1 conveyor system control (Siemens S7-300 PLC)
Programmable buffer stocks
Continuously variable drive controls.
1 lifting station for loading/unloading workpieces (max. stroke 2,000 mm)
1 set steel structure to mount the conveyor system
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Position 2 Flooding Unit
1 flowcomat II-P
1 system for colorless priming
Maximum workpiece width approx.: 180 mm
Consisting of:
1 coating tunnel,
1 Flowcodrive - swivelling mechanism,
2 flooding lances, each equipped with up to 3 nozzles.
1 set of cleaning accessories
1 external stainless steel sieve
1 paint supply system
1 control unit
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Position 3 Additions to the Flooding Unit
1 drip tray and area in the vaporizing zone behind the flooding unit
After flooding, the carriers move into a drip buffer.
The dripping coating material is returned into the flooding unit via the PP (anti-stick) made collection area and tray.
Rinse water is collected and pumped out from the flooding unit. The PP construction of coating-contact parts allows
for easy cleaning of dried paint.
1 humidifying unit
1 control unit for the humidifier
Complete with quantity controller for humidification
1 hygrostat for detecting room humidity and activating
humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation system
1 R+H waco 200 coagulation unit – 200 l catchment tank
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Position 4 Topcoat Spray Booths
2 spray booths for topcoat application
2 extraction walls with sandwich panel cladding matching the
work area.
Fan 16,000 m³/h
Filter surface:
-3 sets Ecola pre-separators
-1 set Paintstop filters
-1 set pocket filters
Recirculating air distribution ceiling in tension frame design
Volume 12,000 m³/h
approx. 75% recirculated air - 25% exhaust operation
(the exhaust air is taken from the workshop)
Installed on site foundation as per layout
2 Prolac overspray recovery columns
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Position 5 Additions to the Topcoat Spray Booths
3 humidification nozzles for the vaporizing area after topcoat application
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