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Klingelnberg Viper 500 W

As-new Gear Grinding Machine KLINGELNBERG VIPER 500 W
All-inclusive machine equipped for internal and external gearing
Equipped with a special converter from EUR kW to US power connection (for simplified global installation)
Available due to restructuring at a high-tech family-owned company (no automotive production)

Working Range and Capacity
Max. workpiece diameter: 500 mm
Max. grinding stroke: 500 mm
Working area above table (min.–max.): 300 – 800 mm
Distance between spindle center and table (min.–max.): 442 – 1042 mm
Module (generating grinding module): 0.5 – 22
Swivel angle (min.–max.): –180° to +45°

Grinding System
Grinding wheel diameter (min.–max.): 221 – 350 mm
Grinding worm diameter (min.–max.): 221 – 350 mm
Max. grinding wheel width: 75 mm
Max. grinding worm width: 150 mm
Grinding spindle power: 37 kW
Max. grinding wheel speed: 6000 rpm

Table and Feed Axes
Table diameter: 400 mm
Table bore Ø × depth: 100 × 500 mm
Max. table speed: 1000 rpm
Max. axial feed: 20,000 mm/min
Max. radial feed: 12,000 mm/min
Max. tangential feed: 20,000 mm/min

Connection Values and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4220 × 3120 × 2526 mm
Filter unit dimensions (L × W): 3490 × 2250 mm
Net weight approx.: 19,300 kg

Machine Configuration – VIPER 500 W

Base Machine and Options
VIPER 500 W base machine
Prepared for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, lead, and pitch of external gears
Measuring system for profile, lead, and pitch of internal gears V5
Touch Trigger Phasing System
Power supply with voltage sag compensation ESR
100-mm table adaptation
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Grinding oil filtration system with band filter 100
Fire extinguishing system
Automatic work area door
Cleaning system with spray gun
Crane/hoist integrated in enclosure
Isolation transformer
Voltage stabilizer and isolation transformer
Signal light / signal tower

Software Packages
Gear PRO software
Software for grinding of spline shafts
Software for inspection of spline shafts
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
DLC lifetime monitoring for dressing tools
Flexible profile correction for grinding operations

Consumables
Endless filter belt
Mounting and removal aid for filter belt 100
Diamond dressing rolls
CVD dressing roll D200 R1 for form grinding
CVD dressing roll special design for generating grinding

Grinding Wheels
Grinding wheel D350 B60 for form grinding
Grinding wheel D350 B45 for form grinding
Profiled grinding wheel D350 B150 for generating grinding

Spacer Rings / Adapter Plates
4 adapter plates B100
22 adapter plates B60
Giedpfxjxx T N Tj Abdol
30 adapter plates B45
37 adapter plates B30

Further Components
Grinding wheel flange without adapter plate
Set of standard touch probes / measuring probes

Additional Options
Warranty extension from 12 to 24 months
Closed Loop 1.0 basic version
Interface for external automation

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