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Five Star THM 460

FIVE STAR THM-460
Horizontal Double-Head Milling Machine with Indexing Axis
Ideal machine for machining and chamfering P-plates for tool and die making from 4 sides in a single clamping.

Technical Basic Equipment:

Control System
- FANUC 0i-MF
- User-friendly touchscreen, 10.4" color display
- Dialog-supported data input

Machining Capacities
- Workpiece length min./max.: 20 - 460 mm
- Workpiece width min./max.: 20 - 460 mm
- Workpiece height min./max.: 12 - 150 mm (opt. 180 mm)
- Workpiece corner chamfer, Cmax.: 10 mm

Axes Travel
- X-axis (machine table): 620 mm
- Y/Z-axis (feed axis/spindle head): 330 mm / 330 mm

Axis Drive Power
- X-axis motor: 2.5 kW
- Y-/Z-axis motor: 1.4 kW
- B-axis motor: 1.4 kW

Speeds
- Rapid traverse X (machine table): 15 m/min
- Rapid traverse Y (feed axis): 10 m/min
- Rapid traverse Z (spindle head): 10 m/min
- Manual feed: 0 – 1,500 mm/min
- Automatic feed: 0 – 5,000 mm/min

Main Spindles
- Two horizontally opposed milling spindles, designed for heavy-duty machining
- Drive type: Belt drive
- Speed range: each 100 to 1,000 rpm
- Drive power: each 11 kW
- Spindle interface: each 2" / Ø50.8 mm
- Oil-cooled with separate spindle oil cooler (optional)

Tools (Standard)
- Milling cutter head: Ø160 mm (opt. Ø200 mm) Note: Tools are not part of the standard delivery!

Rotary Axis (B-Axis)
- Indexing: (standard 5° increments)
- Indexing angles: 0°, 45°, 90°, 135°, and 180° (for 2-sided machining)
- Table size: Ø320 mm
- Max. load: 320 kg

Workpiece Alignment
- 90° stop for easy alignment of workpieces by operator
- Automatic measuring unit for workpiece position detection

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Guides
- X-axis: Linear roller guide
- Y-axis: Flat guide, TURCITE-B coated
- Z-axis: Flat guide, TURCITE-B coated

- 2 chip spirals (left and right) in the machine
- Automatic spiral chip conveyor

Miscellaneous
- Central lubrication oil/air
- Control cabinet with heat exchanger
- Partial sheet metal guarding for the machine
- Support work table
- Hand tool box
- LED work light
- 3-color warning light
- CE declaration of conformity according to European directives

Machine Dimensions and Weight
- Machine size: 2,800 x 3,410 x 2,200 mm
- Machine weight: approx. 7,500 kg

Spindles
- Power-up spindle motor 15 kW

- Spindle interface each 1-7/8", suitable for face milling cutter Ø200 mm
- Arbor diameter: Ø47.625 mm

Tools
- Face milling cutter Ø200 mm, MAROX-Tools Taiwan
Type: SE545R/L0810, DC200

Rotary Axis (B-Axis)
- Indexing axis, 5° increments, standard option
- Indexing angles: 0°, 45°, 90°, 135°
- Table size: Ø320 mm
- Max. load: 320 kg

Compressed Air, Coolant and Chip Management
- Chip compressed air nozzle, 1 piece each, external on the spindles, standard option
(metal articulated air pipe)

- Coolant system with separate coolant tank and low-pressure pump, as well as paper filter, tank capacity: 600 liters
Filter capacity: 80 L/min

- Chip spirals (left and right) in the machine, standard option
- Automatic hinge-type chip conveyor

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