Vertikalio tekinimo staklės

EMAG

2 vertical turning machines (tandem set)
Manufacturer: EMAG
Model: VL 3
Year of manufacture: 2014
Control: Fanuc 31/32 i

TECHNICAL DATA FOR VL3 MACHINE (Subject to errors)
WORKING AREA
Chuck diameter: 170 mm
Swing diameter: 210 mm
X-axis travel: 400 mm
Z-axis travel: 200 mm
Loading time (depending on clamping device): 2-4 sec

MAIN SPINDLE
Spindle flange to DIN 55026, size 5
Spindle bearing diameter (front): 80 mm
Max. spindle speed: 7,500 rpm

MAIN DRIVE
AC asynchronous motor (40/100% duty cycle): 25 / 16 kW
Full power from spindle speed (100% duty): 1,800 rpm
Torque (40/100% duty cycle): 134 / 85 Nm

FEED DRIVE
Rapid traverse speed, X: 60 m/min
Rapid traverse speed, Z: 30 m/min
Feed force, X and Z: 5 kN
Ball screw diameter in X/Z: 40 mm

TURRET
Disc-type tool turret DIN 69880, 12 stations
Tool shank diameter: 40 mm

ELECTRICAL EQUIPMENT according to VDE 0113
Operating voltage: 400 V
Control voltage - DC: 24 V, AC: 230 V
Frequency: 50 Hz
Connected load without / with driven tools: 28 / 31 kW
Power supply protection: 50 A

DIMENSIONS AND WEIGHT
Length: 2,500 mm
Length incl. chip conveyor: 3,600 mm
Width: 1,900 mm
Height: 2,300 mm
Weight: approx. 5,500 kg

Linear roller guides on the X-axis outside the working area. Portal slide including slide guidance. Motor spindle mounting.
AC synchronous drives for X and Z-axes. Encapsulated linear measuring systems. Resolution of all axes: 0.001 mm, absolute measurement.
Rapid traverse speed: X-axis 60 m/min, Z-axis 30 m/min

1 MOTOR SPINDLE, size 5, DIN 55026
Max. speed: 7,500 rpm
Power at 40 / 100% duty cycle: 25 / 16 kW
Torque at 40 / 100% duty cycle: 134 / 85 Nm

HYDRAULIC UNIT
with gear pump.

CENTRAL OIL SUPPLY
for lubrication of ball screws and roller recirculating guides.

COOLING UNIT
The cooling unit regulates the machine’s thermal balance. Motor spindle, turret, and control cabinet are kept at ambient temperature.

TOOL CARRIER SYSTEM
1 DISC-TYPE TURRET, 12 stations
with Ø40 mm DIN 69880 mounting bores.
Shortest index time with electric motor drive. Cooled for constant accuracy.
Internal coolant supply to the tool in machining position.

WORKPIECE STORAGE AND FEED SYSTEM
1 CIRCULATING WORKPIECE FEEDER
Storage capacity: 27 workpieces Ø 30 – 85 mm or 18 workpieces Ø 30 – 130 mm
Max. workpiece height: 100 mm
Loading height: 1,020 mm. Chain conveyor with transport prisms.
Workpieces are NC-positioned for takeover by clamping device. The pick-up spindle takes raw parts directly from the conversion-free workpiece storage and transport conveyor.

COOLANT AND CHIP REMOVAL SYSTEM
1 COOLANT SUPPLY UNIT
with integrated coolant tank (capacity: approx. 300 l), coolant filter.
Coolant pump delivery: approx. 80 l/min at 7 bar.

1 CHIP CONVEYOR
Chip discharge height: 1,250 mm, hinged belt design.

Fpsdpfx Aheytn Emjwed
1 EMULSION MIST EXTRACTION
from the machining area.

ADDITIONAL EQUIPMENT AND EXTENSIONS
WORKPIECE STORAGE AND TRANSPORT SYSTEM
1 INTERFACE FOR EMAG TRANSFER AND FLIP DEVICE OP20
COOLANT AND DISPOSAL SYSTEM
1 FLUSHING NOZZLES (working area: 2x, base body: 1x)

HYDRAULICS AND PNEUMATICS
1 MAINTENANCE UNIT FOR COMPRESSED AIR (with mounting)
1 PICK-UP DEVICE BLOW-OFF (with 2 nozzles, without maintenance unit — see maintenance unit for compressed air)

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