Magnetinis separatorius

CORMAK Separator mangetyczny

A magnetic separator is an industrial device designed for continuous purification of coolant and oil-based fluids from ferromagnetic particles generated during machining processes. Thanks to its fully automated, continuous operation, it effectively removes chips and fine metal debris from the circulating medium, reducing machine wear and minimizing downtime related to coolant exchange or filtration.

Magnetic Separator – Key Benefits in Coolant Maintenance

Construction and Operating Principle

The separator is engineered for the mechanical and maintenance-free separation of metallic contaminants from process media. Its primary working component is a stainless steel magnetic drum which, as it rotates, attracts ferromagnetic particles from the flowing coolant. The collected contaminants are then transferred away from the working zone.

The particle removal system consists of the following shafts:

- Magnetic shaft – responsible for capturing and retaining metal particles during separation.
- Rubberized pressure shaft – stabilizes contaminant removal and assists with directing waste to the collection container.

The separator’s construction also features a tank that ensures controlled flow of the medium through the separation zone. This design enables the device to operate in a continuous cycle, repetitively removing contaminants without operator intervention.

Precision and Performance in Production Environments

A throughput of up to 25 l/min allows for efficient operation in standard coolant systems commonly found in manufacturing facilities. Magnetic separation limits the presence of metal particulates in the circulation, which translates, in practice, to:

- Improved stability of cooling and lubrication parameters.
- Reduced risk of scratches and surface quality degradation during machining.
- Extended service life of both coolant and circulation system components.
- Enhanced process predictability during continuous operations.
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Applications of Magnetic Separators

A magnetic separator is used wherever ferromagnetic chips and metal debris are found in cooling and lubricating media. The device is particularly recommended for:

- Manufacturing halls and CNC workshops.
- Production lines employing machining processes.
- Grinding stations using water- or oil-based coolants.
- Coolant circulation systems requiring continuous purification.

Standard Equipment

- Magnetic separator with stainless steel magnetic drum
- Rubberized pressure shaft
- Working tank
- Electric drive

Optional Equipment

- Waste container adapted to the production station
- Extensions for connecting to existing coolant systems

Technical specifications
PRESSURE SHAFT WIDTH (RUBBERIZED): 140 mm
PRESSURE SHAFT DIAMETER (RUBBERIZED): 65 mm
MAGNETIC SHAFT WIDTH: 140 mm
MAGNETIC SHAFT DIAMETER: 110 mm
INLET CONNECTION: 50 mm
OUTLET DIAMETER: 53 mm
MOTOR POWER: 0.25 kW
THROUGHPUT: up to 25 l/min
WEIGHT: 35 kg

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