Termoplastinis aplikatorius

Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic Applicator

Application Area
The thermoplastic applicator applies a thermoplastic polymer to rectangular glass panes as part of a production line for solar modules. The polymer forms a seal to a second glass pane, which is applied in a later process step. Feeding, application, and removal of the panes is carried out on horizontally running belts/conveyors.

The thermoplastic applicator is a highly sophisticated machine that must meet many requirements with great precision. For this reason, you should only process base materials (glass, sealant) that comply with the specifications found on the following pages. This helps to achieve high-quality and safe production.

Performance and Connection Values
- Maximum conveyor speed: 18 m/min
- Height of glass running surface: 1100 mm
- Height of applied sealant bead: 0.5 to 1.2 mm
- Maximum width of applied sealant bead: 12.0 mm
- Required constant inlet pneumatic pressure: 6.5 to 8.0 bar
- Operating pneumatic pressure: 6.0 bar
- Compressed air consumption, normal operation: 10 Nl/min
- Compressed air consumption during drum change: 500 Nl/min
- Average energy consumption per hour: 10 kWh
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- Working temperature of sealant: 110°C to 130°C

Ambient Conditions and Emissions
- Minimum ambient temperature: +15°C
- Maximum ambient temperature: +35°C
- Maximum relative humidity: 75%
- Sound level: < 70 dB (A)

Requirements for Sealant Drums
Specification:
- Material/lid container D18 according to DIN 6644 – with foot (F1) and smooth external surface (smooth shell design).
- Capacity: 216 liters
- Internal diameter: 571.5 mm
- Height: 874 mm
- Minimum wall thickness: 1.25 mm

Processable Glass Panes
Glass Types:
- Glass panes with smooth surfaces (float glass) can be processed.

Dimensions and Weights
Minimum Dimensions Maximum Dimensions Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS

Processable materials are thermoplastic polymers based on polyisobutylene (butyl). The material must have a defined viscosity curve and be capable of flowing at approx. 110°C to 130°C.
Only use materials that have proven themselves in practice and are approved by the manufacturers of these materials and Bystronic for your intended application.

Detailed product descriptions and information on handling, storage, and disposal of the polymer used can be found in the information sheets and safety data sheets provided by the polymer manufacturers.

Dimensions – Gantry Robot with Glass Conveyor
- Height x Width x Depth: 2800 x 1890 x 2735 mm
- Weight of gantry robot: 850 kg
- Weight of glass conveyor: 1400 kg

Dimensions – Drum Pumps
- Height x Width x Depth: 3320 x 1060 x 1200 mm
- Weight (without drum): 850 kg
- Weight (with drum): 1100 kg
- Height H at drum pump FP1: 4400 mm
- Height H at drum pump FP2: 4000 mm

Dimensions – Control Cabinet
- Height x Width x Depth: 2200 x 1800 x 600 mm
- Weight: 450 kg

The applicator has been used with butyl material.
Condition: used
From test laboratory, like new condition, only a few operating hours for testing!
Scope of delivery: (see picture)
(Specifications subject to change and error!)
For further questions, we are happy to assist you by phone.

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