Universalus apdirbimo centras

SHW UniSpeed 5

Mechanical general overhaul in 2025

Base machine – Travel paths
X = 2,000 mm / Y = 1,300 mm / Z = 1,300 mm

Machine column
Torsion-resistant welded construction with three hardened linear compact guides, protected against chips and coolant.

Spindle slide
Cast design with hydraulic counterbalance, guided on linear compact guides.
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Machine frame
Self-supporting hydropool composite construction, no foundation required. Precision linear compact guides on the X-axis.

CNC rotary table (motorized)
Ø1600 mm clamping surface, 8 longitudinal T-slots (22 mm), 2 alignment grooves, T-slot pitch 160 mm, centering bush Ø50 H7, radial run-out 0.010 mm, axial run-out 0.020 mm. Indexing accuracy ±4", max. rotational speed 5 rpm, tilting moment 60,000 Nm, table load max. 6,000 kg, workpiece swing diameter 2,300 mm (up to 320 mm above the table plate). Table plate shows standard wear.

Automatic tool changer
Chain magazine for 48 tools, max. Ø125 mm (250 mm with empty adjacent slots), max. length 400 mm, max. weight 25 kg. Tool holder SK50 DIN 69871, spindle position horizontal, fixed location coding and compressed air cleaning of spindle taper.

Spindle head with universal milling head (UFK)
Automatic swivel 360 × 1° or 180 × 1°, 64,800 programmable positions. Tool holder SK50. Hydromechanical rapid tool clamping (pull-in force 20 kN). Main drive liquid cooled, 30 kW at 100% duty cycle (41 kW at 40% duty cycle), speed range 36–6,000 rpm.

Digital feed drives
AC individual drives, infinitely variable 2–30,000 mm/min on all axes, acceleration up to 2 m/s².

Operation / Control
Swivelling control panel with Heidenhain iTNC 530 CNC control.

Measuring systems
Direct, non-contact linear measuring systems.

Electrical equipment
In accordance with EN 60204 / VBG 4, 400/230 V, 50 Hz, total connected load approx. 50 kVA. Control cabinet IP54 with actuation and switching devices, connection via plug-in system.

Lubrication
Guides: Impulse central lubrication. Main spindle: Permanent grease lubrication.

Painting
Machine/control cabinet RAL 7035, milling head/spindle head RAL 5021, DD structural paint (silk gloss, oil/soda resistant).

Work area enclosure
2 angular sliding doors at the front + roof, rear wall with protective cover, side viewing window.

Power supply connection
400 V, 3-phase, 50 Hz, 50 kVA, 125 A slow-blow, compressed air 4–6 bar (incl. filter pressure regulator & condensate separator).

Coolant system
Switchable coolant supply (nozzle ring/internal supply for SK DIN 69871 AD). Compact paper band filter system, adjustable flow via bypass valve. Pump capacity 32 l/min at max. 20 bar. Tank volume 500 l.

Chip conveyor
Travel approx. 2000 mm, feed width approx. 350 mm, discharge height approx. 1250 mm.

External electronic handwheel (HR 410)
Switchable on 3 axes (optional up to 5 axes, not for universal head axes).

Collision monitoring
Single-channel system for monitoring machine and, to a limited extent, tool collisions.

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