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Schlatter MG900 ZG12

Machine Dossier: Schlatter MG900 ZG12

The Schlatter MG900 is a high-performance, fully refurbished resistance welding system, specifically designed for the production of wire mesh panels. It is capable of processing wire diameters up to 12 mm, handling panel widths up to 1250 mm and lengths of 3000 mm. The machine has undergone a comprehensive modernization to guarantee maximum efficiency and flexibility in manufacturing.

Technical Specifications

1. Main Machine Components:

Longitudinal Wire Feeder LV
- Upgraded to high-precision servo axis control
- Hopper magazines for longitudinal wires up to 3000 mm

MG12.4 Mesh Welding Machine
- Equipped with 3 transformers (expandable upon request)
- Four (4) Schlatter welding presses, each 5 kN
- Machine expandable to 12 welding presses and 6 transformers in its final configuration

Cross Wire Feeder QFD34
- Allows double-wire feeding for processing two different longitudinal wires
- Note: The second tier is not yet installed in the images

Panel Output MVL
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- Controlled by a Bosch Rexroth MS2N servo motor with CtrlX automation
- Fitted with three Schlatter panel grippers (expandable on request)

Panel Stacker MS
- Automatic stacking of mesh panels (travel distance 3100 mm)

Control and Power Cabinet
- Siemens S7 TIA machine control
- Rexroth ControlX components for high-dynamic motion control

Longitudinal Wire Loader LFE
- Not included, available upon request

Features and Benefits:
- Complete Overhaul: Thoroughly refurbished and modernized
- Maximum Flexibility: Expansion options up to final system configuration
- Precision: Servo motors and state-of-the-art control technology ensure high-precision production
- Efficiency: Automated processes via panel stacker and servo-controlled longitudinal wire feeding
- Future-Proof: Integration of the latest technologies and control components

Applications
- Production of reinforced steel mesh panels
- Manufacturing of industrial mesh panels
- Flexible adaptation for various wire gauges and formats

Specifications:
- Mesh width (cross wire length): max. 1250 mm / min. 200 mm
- Mesh length (manual loading): max. 3200 mm / min. 300 mm
- Distance between outermost longitudinal wires: max. 1200 mm
- Longitudinal wire spacing: 20 – 150 mm
- Cross wire spacing: min. 12.5 mm, infinitely programmable
- Longitudinal wire diameter: 2.0 – 10.0 mm
- Cross wire diameter: 2.0 – 8.0 mm
- Number of longitudinal wires: max. 24

Flat Bar Specification
- Edgewise: 3 x 25 mm
- Quantity: 6

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