Adaptacinė daugiafunkcė lazerinio roboto ląstelė

Rohmann-Automation GmbH LaserCubeX GIGA

Machine Description

The system on offer is an adaptive, robot-assisted laser welding cell designed for the high-precision processing of large-format metal components. The cell is based on a modular machine platform and is engineered for demanding industrial applications in both additive and subtractive laser processing.

This system is specifically designed for machining rotationally symmetric components as well as complex welding, repair, and cladding operations on large metal parts. By combining high-performance robotics, intelligent control software, and integrated sensor technology, the cell enables reproducible, automated, and cost-effective manufacturing.

System Configuration & Mechanics

- Large-format enclosed laser cell with integrated safety enclosure
- Robot-guided laser welding system with high payload capacity and extended reach
- Integrated rotary positioner for continuous 360° processing of the workpiece
- Designed for heavy workpieces (multiple tons, depending on configuration)
- Ergonomic loading and unloading via large access doors

Laser and Process Equipment

- High-performance laser welding head for precise welding and cladding operations
- Support for additive processes (e.g., cladding, repair welding)
- Optional integration of additional laser or plasma processes
- Automated tool and process head changer (configuration-dependent)

Adaptive Control & Software

- Integrated CAD/CAM system for automatic generation of machining programs from 3D STEP data
- Collision-monitored pre-simulation of all robot movements and tool paths prior to processing
- Offline programming with digital process validation
- Automatic adjustment of process parameters during operation

Sensors & Process Monitoring

- 3D seam tracking sensor for real-time trajectory correction
- Compensation of workpiece tolerances and thermal material expansion
- Continuous process monitoring for superior seam quality and repeatability

Typical Application Areas

- Laser welding of large steel and metal components
- Additive repair and refurbishment of large-scale parts
- Cladding and build-up of functional surfaces
- Production and post-processing of rotationally symmetric components
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- Heavy industry, mechanical engineering, power and turbine construction

System Advantages

- Fully automated processing instead of manual welding operations
- High process reliability through simulation and sensor technology
- Significantly reduced setup and commissioning times
- High flexibility for a wide range of variants and component geometries
- Cost-effective alternative to replacing large components

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