MAZAK INTEGREX i-100H S

Mazak INTEGREX i-100H S

The machine tool is equipped with the latest, factory-installed Mazatrol SmoothAi control system. Its user-friendly, conversational programming in Mazatrol mode is facilitated by the intuitive arrangement of auxiliary functions, supported by graphical and, above all, clearly presented instructions and comments.

THE TOOL HOLDERS VISIBLE IN THE PHOTOS ARE INCLUDED IN THE PRICE.

STANDARD TECHNICAL SPECIFICATION

Work Area
Main spindle chuck size: 6"
Counter spindle chuck size: 6"
Maximum machining length: 600 mm
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Standard machining diameter (from the upper unit): 600 mm
Standard machining diameter (from the lower unit): 400 mm
Bar machining on the main spindle: up to 51 mm
Bar machining on the counter spindle: up to 51 mm

Main Spindle
Maximum speed: 6,000 rpm
Minimum speed: 35 rpm
Through-hole diameter: 61 mm
Motor power (40% duty cycle): 11.0 kW
Motor power (continuous operation): 7.5 kW
Max. torque (15% duty cycle): 184 Nm
Max. torque (25% duty cycle): 161 Nm
Max. torque (40% duty cycle): 143 Nm
Max. torque (continuous operation): 105 Nm

Counter Spindle
Maximum speed: 6,000 rpm
Minimum speed: 35 rpm
Through-hole diameter: 61 mm
Motor power (40% duty cycle): 11.0 kW
Motor power (continuous operation): 7.5 kW
Max. torque (15% duty cycle): 184 Nm
Max. torque (40% duty cycle): 143 Nm
Max. torque (continuous operation): 105 Nm

Milling Head
Type: Single-spindle head with automatic tool changer
Tool holder: HSK-A63 / HSK-T63
Tool size (external machining): 25 mm
Tool size (internal machining): 40 mm
Tool size (max. cutter diameter): 130 mm
Tool size (max. cutter length): 300 mm
Motor power (40% duty cycle): 24.0 kW
Motor power (continuous operation): 14.0 kW
Max. torque (15% duty cycle): 59.7 Nm
Torque (40% duty cycle): 57.3 Nm
Torque (continuous operation): 46.1 Nm
Max. milling spindle speed: 20,000 rpm
Min. milling spindle speed: 35 rpm

Feed Axes
Rapid traverse X: 48 m/min
Rapid traverse Z: 40 m/min
Rapid traverse Y: 40 m/min
Rapid traverse B: 44.4 rpm
Rapid traverse W: 30 m/min
Travel X: 535 mm (535 mm [+485 mm / -50 mm])
Travel Z: 900 mm
Travel Y: 210 mm
Swivel range B: 240° (-30° ~ +210°)
Travel W: 900 mm

0850U INTEGREX I-100H S 850U
MR406 Milling spindle 20,000 rpm
SI098 Counter spindle synchronization
AS080 Overload detection system
CS503 Internal spindle coolant 15 bar / flushing
CS664 Preparation for extraction system (Gx500)
MB255 B-axis measuring probe (RMP60)
MB650 Calibration ball + magnetic base
MB624 Smooth Set And Inspect (Multi-Tasking)
CV041 Side chip conveyor (hinged belt)
TE810 Preparation for Multi&Flash system
NO056 Y-1 MAZAK API
NO059 MTConnect adapter
NO066 Smooth synchronized thread cutting (with milling spindle)
NO072 Automatic drilling cycle with chip breaking and load monitoring
NO116 Smooth 5-axis control (EIA/ISO)
NO123 Tool radius compensation in 5-axis machining
NO134 Simultaneous 5-axis machining on the counter spindle
NO442 Slope Constant (optimization of G00 movement)
NO482 Thread re-cutting
NO599 Cylindrical (G07) and polar (G12) interpolation

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