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KM Industrieservice Vorbehandlung KM Pro

Pre-treatment System for Wet-Chemical Cleaning of Workpieces to Be Coated - NEW -

As a leading manufacturer of surface technology systems, we offer a virtually unlimited portfolio for powder coating applications. At our site in 47669 Wachtendonk, we turn your individual requirements into reality and produce your desired concept.

Thanks to our in-house manufacturing of almost all components, we are flexible and can precisely address your specific needs. With us, you receive not only your ideal powder coating plant – we also support you with comprehensive application expertise for all questions regarding surface technology.

Every item offered here is manufactured especially for you. Whether large or small projects – we deliver complete systems from a single source, tailored to your requirements.

We look forward to hearing from you and to implementing your ideas together!

Here we offer our newly manufactured pre-treatment unit VBH KM Pro for part dimensions up to 4,000x1,400x2,000 mm.

System Description:
Pre-treatment unit for wet-chemical cleaning of workpieces prior to coating, using a 3-zone process, including nozzle rail for loss application.

Equipment:
- Washing stations for up to 2 transport racks per cleaning cycle
- 3 rails (1 center, 2 side washing positions)
- Washing ring with removable center nozzle rail (Info: The center nozzle rail is used when 2 rails with flat workpieces are to be cleaned simultaneously. Without the center nozzle rail, wider workpieces can be loaded and cleaned on the center rail.)
- 4 washing zones (Degreasing circulation, 1st rinse (pre-rinse) circulation, 2nd rinse (final rinse) DI water cascading to degreasing tank 1
- Final spray ring (Zone 4) for passivation in a no-rinse process as the goods carrier is withdrawn (duration of misting is adjustable). Passivation is injected into DI water. Inflow to tank 1.
- 2 stainless steel buffer tanks, including level monitoring (Rinse 1 + DI rinse)
- 1 insulated stainless steel tank, electrically heated, including level monitoring (Degreasing)
- Drain valves on the tanks for disposal, cleaning, and refilling
- Supply of DI water demand via mixed bed cartridges
- Exhaust fan for discharging water vapor to the outside, including exhaust ducting
- Enclosure made of stainless steel
- Loading via double-wing doors
- Operating terminal (PLC controlled) outside the washing cabin
- Control via PLC and touch display, including remote maintenance module
- Intuitive, illustrated operation for quick and easy handling

Suitability:
- Especially suited for flat workpieces, as two carriers can be cleaned simultaneously using the center rail
- Racks and uncomplicated, open geometries up to a maximum width of 1,000 mm can also be cleaned effectively

Advantages:
- Fully automatic, personnel-free cleaning in approx. 20 minutes
- Optimal adhesion properties, especially for subsequent coating
- Fully configurable process sequence by KM Industrieservice – thus completely flexible for changing chemical systems
- Lifetime support and spare parts availability from KM Industrieservice
- Cost-effective pre-treatment solution with tank longevity optimization, resulting in economical wastewater disposal

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A video link of this system is available upon request.

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