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Averex HS-540i GTS 2 APC

AVEREX HS-540i GTS 2-APC, New machine
Horizontal machining center with option for the adaptation of an optional pallet rotary magazine (6-APC or 8-APC)

Standard Equipment
- AVEREX MPro1 (FANUC 0i-MF Plus)
- LCD color screen with 15" diagonal, MANUAL GUIDE i, QWERTY keyboard
- iHMI – intelligent human-machine interface
- Program memory with 2 MB (megabytes) and up to 1,000 programs
- 4-axis simultaneous operation (X, Y, Z, B)
- AICC II Control with look-ahead function reading 200 blocks in advance
- HRV3+ servo drives (digital servo current control)
- JERK control
- Fine Surface Technology (high-speed, high-quality machining)
- Extended workpiece coordinate system G54.1 P1 - P300
- Workpiece coordinate system G52 - G59
- Memory card slot (PCMCIA Flash-Card) and USB port
- Network interface RJ45, embedded Ethernet
- Enhanced embedded Ethernet functionality
- Weekly timer: automatic power on/off of the machine
- High-speed skip function
- Tool offset memory C
- 400 pairs of tool offsets
- 1,000 storable programs
- Programmable data input (G10)
- Programmable spindle load monitoring M37/M38
- Tool life management
- Extended macro variables (#100 - #199, #500 - #999)
- Program restart
- Helical interpolation
- Cylindrical interpolation (G07)
- Fixed cycles for drilling
- Synchronous tapping (G84/G74)
- Rigid tapping with bell-shaped acceleration/deceleration
- Programmable mirroring and scaling
- Polar coordinates programming (G15/G16)
- Chamfering or rounding corners (,C / ,R)
- Optional block skip function, up to 9 blocks
- User-custom macro programming

Travel
- Axis travel X/Y/Z: 800/800/860 mm

Speeds
- Rapid traverse X/Y/Z: 74/74/74 m/min
- Feed rate during milling: 0 – 40,000 mm/min
- Rapid traverse B: 66.6 min-1
- 1G+ acceleration

Pallet Changer
- Rotary changer
- Number of pallets 2-APC: 2 (machine / setup station)
- Pallet size: 500 x 500 mm
- Hole pattern: 5x 5 M16 x 25mm/deep, spacing 100 mm
- Load capacity: 550 kg per pallet
- Workpiece size 2-APC: Ø800 x H1,000 mm
- Workpiece size 6-APC/8-APC: Ø800 x H900 mm
- Mechanical locking of pallet clamping
- Pallet clamping force: 9.8 kN x 4 cones (39.2 kN)
- Pallet height from the floor: 1,100 mm
- Standard preparation for retrofit with a 4-fold pallet magazine (HS-540i GTS 2-APC ==> 6-APC, 2 + 4 pallets)

High-Speed Tool Changer
- Tool holder: BBT-40 (opt. SK-40 DIN69871 or HSK-A63)
- Magazine capacity: 80 tools
- Max. tool diameter: Ø95 mm
- Max. tool diameter with adjacent pockets empty: Ø185 mm
- Max. tool length: 400 mm
- Max. tool weight: 8 kg
- Type: fixed location/random access
- Speed: 16 sec. for 80 tools
- Tool change time: 0.9 sec./2.1 sec. (heavy tool)
- Chip-to-chip time: 3.0 sec./3.5 sec. (heavy tool)

Spindle

Rotary Axis
- Manufacturer: PARKSON™
- Axis: full-featured 4th axis
- Max. rotation: 66.6 rpm
- Indexing: 0.001°
- Clamping torque: 5,000 Nm
- Holding torque: 1,973 Nm

Linear Guides
- Manufacturer: THK™
- Width: 45 mm
- Guide carriages X/Y/Z: 190 x 120 / 120 x 70 / 154 x 86 mm

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Ball Screw
Coolant, chip, and compressed air management

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